Bilfinger Connected Asset Performance

BCAP: The AI and IoT solution for the process industry: optimizing your processes, digitizing your assets and giving you access to predictive analytics

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One platform for the digitalization of the process industry

BCAP® is the digital go-to platform for applications in the process industry. The smart use of data, IoT and AI-based solutions will help you maximize data-based efficiency. With combined competences of software development, data science and domain knowledge, we build solutions based on your asset data providing actionable insights and implementing improvements specific to your business. One platform offers you three distinct benefits:

Digital Migration

Convert any data into the right formats and minimize efforts to connect with legacy systems. Search and find relevant data digitally, then collect your data in one central environment. This way only one point of access is needed, which improves efficiency, reduces costs and offers optimal utilization, compliance and safety of your assets.

Process Optimization

Through BCAP you’ll be able to combine, integrate and connect your available data from different silos, like production, quality, energy and engineering data. Increase the overall equipment efficiency (OEE) by reducing quality deviations, improving plant availability, optimizing energy management and boosting throughput.

Predictive Analytics

Using all the connected data at hand translates into better and smarter predictions. Our goal is to help you maximize the up-time of your plant and saving maintenance costs. Analysis and monitoring of critical assets offer you smart predictions and alerts to understand the remaining useful lifetime of parts or deviating processes, and to schedule counter measures.

Unlock the potential of your isolated data

Every day your process plant generates a multitude of data, ranging from computerized maintenance management system data (CMMS) to operational data such as sensor or equipment data from a DCS, data from the plant engineering software (CAE) or external data like weather information.

This data is usually collected, but isolated and not used. With the help of BCAP® you’ll be able to use all these sources of information and knowledge through one platform. By contextualizing data we understand cause and effect of your processes. Making your industrial plant smarter and more transparent.

ERP
Tabular Documents
Work Orders
CMMS
P&IDs
Time Series
Unstructured Documents
Events

Benefit from the knowledge of 30,000 industry experts

Every plant and application has its unique specific requirements. To be able to utilize the full digital potential, you need experts that have both: comprehensive digitalization know-how and deep industry knowledge. The Bilfinger network gives you access to this domain and digital knowledge.

Our interdisciplinary teams consist of experts for industry specific asset optimization topics, such as OEE improvement, specific equipment types such as rotating equipment, energy optimization and reliability engineering. We have data scientists, business consultants, engineers and experts covering the entire lifecycle of your plant. Take advantage of this know-how!

Industrial Data Science

We offer multiple years of experience in building real world data science solutions and know about different approaches and solutions and the technical challenges.

Reliability Engineering

Helps you to solve the maintenance challenge of balancing your asset availability and costs and defining the perfect maintenance concept for your plant.

Process Integrity & Safety

Safety is our top priority. Therefore, we employ process safety excellence, process safety studies, and consultancy, to deliver solutions that work for you.

Engineering & process optimization

We have a vast experience in optimizing processes based on data analytics from an engineering perspective.

Industrial Automation

Our automation managers have worked on various chemical, petrochemical, oil and gas sites and know the challenges of automated processes.

Analytical Process Technology

We know how to plan, implement and maintain process analytical technology. With our multivendor-capability, we support you with a full service approach.

Rotating Equipment

Our engineer experts know the best equipment maintenance strategy for your rotating equipment to meet specific HSE standards, reliability and capability live plans.

Business Consulting

Digital Transformation always has to be owned by the business that knows the relevant key performance indicators and what potential can be gained by leveraging digital solutions.

„The Bilfinger Digital Next team understood us quickly. As a result, the project work ran harmoniously and very professionally. The digital solution presented convinced us with its results and provided valuable additional insights into our processes.“

Carlos Ripoll, Plant & Process Lead at Lhoist Germany

BCAP® Core Products

  • BCAP Platform

    With a scalable architecture, our BCAP Platform allows for a seamless integration and combination of various industrial data sources. This offers you the flexibility to deploy third party solutions with BCAP as your central hub and simultaneously utilize its comprehensive security mechanisms. BCAP platform uses third party Microsoft Azure Data Centers which are audited for compliance with ISO 27001 and ISO27018 standards on an annual basis.

BCAP: key information at a glance

All insights within seconds

BCAP provides workspaces that combine the most needed information from multiple solutions for situations where there is no need or no time for an extensive investigation. Example applications include quick recommendations and alerts for the operator, updates for management or shopfloor meetings.

Role-based platform

BCAP supports role-based access to the information and solutions. For a specific plant, the Head of Operations can have access to collection of workspaces and solutions such as OEE and asset monitoring dashboards as well as self-service analytics, but the operators of the same plant can have access to monitoring and recommender dashboards only.

All plant intelligence in one place

For data-driven decision-making, BCAP provides best-in-class dashboards for comprehensive reports and KPIs.

Get solutions on demand

For long-term support of your digital transformation, BCAP provides a wide range of industry-proven solutions developed by Bilfinger or trusted partners for your digital transformation. You can get solutions on demand.

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All insights within seconds
BCAP provides workspaces that combine the most needed information from multiple solutions for situations where there is no need or no time for an extensive investigation. Example applications include quick recommendations and alerts for the operator, updates for management or shopfloor meetings.
Role-based platform
BCAP supports role-based access to the information and solutions. For a specific plant, the Head of Operations can have access to collection of workspaces and solutions such as OEE and asset monitoring dashboards as well as self-service analytics, but the operators of the same plant can have access to monitoring and recommender dashboards only.
All plant intelligence in one place
For data-driven decision-making, BCAP provides best-in-class dashboards for comprehensive reports and KPIs.
Get solutions on demand
For long-term support of your digital transformation, BCAP provides a wide range of industry-proven solutions developed by Bilfinger or trusted partners for your digital transformation. You can get solutions on demand.

From Data To Value

Increase of work productivity by up to

15%

Increase

OEE

by up to 15%

Reduce Maintenance

Cost

by up to 30%

Decrease unplanned plant downtime by

>20%

Let’s get started!

You have a challenging issue on your mind already? Let’s check the business case and data base together. We will return insights within 3 months. You can think of multiple use cases for digital solutions, but aren’t quite sure of their upside potential? Let’s do a 3-day Value Workshop to find out and develop your customized roadmap including deliverables.

Get more Insights

„BCAP is our access to operational excellence. Our data was easily and securely integrated in the platform with excellent support by the BCAP team. The applications are one of many steps towards digitalization.“

Christine Tahedl, Process Engineer at Almatis GmbH

Proof Point Use Cases

Any questions? We answer.

Give us a call: +49 6221 427894-0