Bilfinger Connected Asset Performance
BCAP: The AI and IoT solution for the process industry: optimizing your processes, digitizing your assets and giving you access to predictive analytics
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One platform for the digitalization of the process industry
BCAP® is the digital go-to platform for applications in the process industry. The smart use of data, IoT and AI-based solutions will help you maximize data-based efficiency. With combined competences of software development, data science and domain knowledge, we build solutions based on your asset data providing actionable insights and implementing improvements specific to your business. One platform offers you three distinct benefits:
Digital Migration
Convert any data into the right formats and minimize efforts to connect with legacy systems. Search and find relevant data digitally, then collect your data in one central environment. This way only one point of access is needed, which improves efficiency, reduces costs and offers optimal utilization, compliance and safety of your assets.
Process Optimization
Through BCAP you’ll be able to combine, integrate and connect your available data from different silos, like production, quality, energy and engineering data. Increase the overall equipment efficiency (OEE) by reducing quality deviations, improving plant availability, optimizing energy management and boosting throughput.
Predictive Analytics
Using all the connected data at hand translates into better and smarter predictions. Our goal is to help you maximize the up-time of your plant and saving maintenance costs. Analysis and monitoring of critical assets offer you smart predictions and alerts to understand the remaining useful lifetime of parts or deviating processes, and to schedule counter measures.
Unlock the potential of your isolated data
Every day your process plant generates a multitude of data, ranging from computerized maintenance management system data (CMMS) to operational data such as sensor or equipment data from a DCS, data from the plant engineering software (CAE) or external data like weather information.
This data is usually collected, but isolated and not used. With the help of BCAP® you’ll be able to use all these sources of information and knowledge through one platform. By contextualizing data we understand cause and effect of your processes. Making your industrial plant smarter and more transparent.
ERP
Tabular Documents
Work Orders
CMMS
P&IDs
Time Series
Unstructured Documents
EventsBenefit from the knowledge of 30,000 industry experts
Every plant and application has its unique specific requirements. To be able to utilize the full digital potential, you need experts that have both: comprehensive digitalization know-how and deep industry knowledge. The Bilfinger network gives you access to this domain and digital knowledge.
Our interdisciplinary teams consist of experts for industry specific asset optimization topics, such as OEE improvement, specific equipment types such as rotating equipment, energy optimization and reliability engineering. We have data scientists, business consultants, engineers and experts covering the entire lifecycle of your plant. Take advantage of this know-how!
BCAP Core Products
- BCAP Platform
With a scalable architecture, our BCAP Platform allows for a seamless integration and combination of various industrial data sources. This offers you the flexibility to deploy third party solutions with BCAP as your central hub and simultaneously utilize its comprehensive security mechanisms. BCAP platform uses third party Microsoft Azure Data Centers which are audited for compliance with ISO 27001 and ISO27018 standards on an annual basis.
- Machine Learning Solution Shelf
We can offer a wide selection of industry tested machine learning applications that are ready-to-use or easily customized to fit your every need. Our experts will help you to find the right solution for your plant and ultimately help you to unlock the full potential of your data.
- Asset Monitoring
The data visualization and analytics solution for sensor data. It is connecting to multiple systems, thus opening the data silos to give one clear view on all the data. At the same time, its user-friendly interface helps you to keep track of the target. It offers highly customizable visuals to match your needs. Asset Monitoring gathers all the sensor data available at the facility and compiles it so that you can see the results in a single dashboard.
- Smart Alerting
An alert detection and notification solution for production and maintenance teams. It can connect to various data sources and identify alerts across multiple sources. Smart Alerting prevents your production and maintenance teams from alert floods but let them focus on the crucial alerts to deliver performance excellence. The solution is highly flexible in detecting alerts and lets users benefit of artificial intelligence without the knowledge of data science. This makes Smart Alerting a scalable and easy to implement solution.
- Cognitive Sensor
The sound-based solution for condition monitoring of equipment. The system continuously records the sounds through the deployed microphones, evaluates them using the trained algorithms and visualizes the results in the BCAP platform. The customer has access to the results and, if required, to the raw sounds via a web-based dashboard. The service offers warnings and notifications via text messages and e-mail.
- Plant Intelligence
Plant intelligence is a complete set of dashboards demonstrating your plant’s performance on availability, operational performance and quality of your product. Hence providing a single version of truth of your performance. Additionally this solution enables the users to do a detailed analysis of the performance and losses in order to define improvements. Based on the executed improvements you can track the effects on the performance. When implementing this continuous improvement solution at your plant, we do not only deliver the technical solution but also embed this into your daily process and empower your people in data driven decision-making. You can expand this solution with our solutions energy intelligence and maintenance intelligence.
- Smart Search
Smart Search is a solution that gives you access to all plant data from one point. Finding information within your grown plant documentation was never easier. Smart Search is not replacing current systems but can be seen as an umbrella for all systems. It connects to many formats and systems such as documents, 3D models, P&IDs, sensor data, maintenance data (SAP) or Industrial Tube Videos. Smart Search is automatically classifying documents, extracts most relevant information and lets you find what you are looking for.
BCAP: key information at a glance
From Data To Value
Increase of work productivity by up to
Increase
by up to 15%
Reduce Maintenance
by up to 30%
Decrease unplanned plant downtime by
Let’s get started!
You have a challenging issue on your mind already? Let’s check the business case and data base together. We will return insights within 3 months. You can think of multiple use cases for digital solutions, but aren’t quite sure of their upside potential? Let’s do a 3-day Value Workshop to find out and develop your customized roadmap including deliverables.
